Menu
Get a Quote
Working Time
Mon - Fri: 8:00am - 5:00pm, Sat - Sun:- By appointment
Shingleback St,
Throsby ACT 2914, Australia
Request A Quote
EGR Cooler Replacement

EGR Cooler Replacement

EGR Cooler Replacement

Mobile Mechanic
Canberra & ACT
Transparent Quotes

What Is an EGR Cooler?

An EGR cooler (Exhaust Gas Recirculation cooler) lowers the temperature of exhaust gases before they are routed back into the intake.
Cooling the exhaust helps reduce NOx emissions and improves combustion stability—especially on many modern diesel engines.
Over time, EGR coolers can clog with soot/carbon, leak coolant internally, or crack, triggering warning lights and drivability issues.

What it does
Cools recirculated exhaust gas to reduce NOx and keep intake temperatures controlled.
Common failures
Soot blockage, coolant leaks, internal cracks, sticking bypass valve, gasket leaks.

Tip: Send your rego (or make/model + engine type) for the fastest quote.

How Much Does EGR Cooler Replacement Cost?

Pricing varies a lot by vehicle and access. A broad guide for EGR cooler replacement is often
$700–$2,500+ (parts + labour). Some vehicles require significant disassembly, and some coolers are integrated with
additional hardware (pipes, bypass valve, sensors).

What affects the price:
  • Vehicle make/model (many diesels & some European vehicles cost more)
  • Cooler location (rear of engine / under intake manifold / tight bay access)
  • Whether EGR valve, pipes, sensors, or gaskets also need replacement
  • Coolant flush/refill and correct bleeding procedure
  • Carbon/soot build-up requiring intake/EGR passage cleaning
Quick Quote Checklist

Fast

To price accurately, tell us:

  • Rego or make/model
  • Engine type (diesel/petrol) + mileage
  • Symptoms (coolant loss, smoke, limp mode, overheating)
  • Any fault codes already scanned (if available)
*Final price depends on diagnosis and vehicle configuration.

How We Replace an EGR Cooler

Steps vary by vehicle, but we follow a consistent process to ensure the repair is clean, leak-free, and reliable.

1
Scan, inspect & pressure-test
Confirm EGR flow/temperature faults and check for coolant leaks (where applicable) before replacing parts.
2
Remove cooler & replace gaskets
Safely remove EGR cooler/pipework, replace sealing gaskets and any single-use fasteners where required.
3
Clean passages where possible
Remove soot build-up in EGR passages/intake area (vehicle-dependent) to restore correct flow.
4
Refill coolant, bleed & road test
Refill/bleed cooling system correctly, clear codes, verify temperatures and performance on a test drive.

Why Choose Advanced Mobile Autocare?

We provide on-site diagnosis and repairs across Canberra & ACT—saving you towing costs and downtime.
We focus on fixing the root cause (not just clearing codes), so your vehicle runs properly and stays reliable.

Accurate diagnosis
We confirm whether it’s the EGR cooler, EGR valve, sensors, or airflow/boost issues.
Quality parts
OEM-spec or high-quality replacements matched to your engine.
Canberra-wide mobile service
Home, workplace, or roadside—wherever your vehicle is located.
Warranty-backed work
We stand behind our workmanship and parts supplied (vehicle-dependent).
Helpful Tip

If you’re seeing coolant loss + white smoke/steam, stop driving and contact us.
Coolant entering the intake can lead to severe engine damage.

EGR Cooler Replacement Services

Professional EGR cooler replacement for diesel vehicles across all major brands in Canberra

What is an EGR Cooler?

The EGR cooler cools exhaust gases before they are recirculated back into the engine. A faulty EGR cooler can lead to coolant contamination, reduced engine performance, and increased emissions. Our expert technicians specialize in EGR cooler replacement for all diesel vehicles.

Vehicle Models We Service

We provide EGR cooler replacement for these vehicle models in Canberra

T

Toyota

4 models

Toyota Prado
EGR Cooler Service
Toyota Landcruiser
EGR Cooler Service
Toyota Hilux
EGR Cooler Service
Toyota Hiace
EGR Cooler Service

V

Volkswagen

5 models

Volkswagen Touareg
EGR Cooler Service
Volkswagen Tiguan
EGR Cooler Service
Volkswagen Polo
EGR Cooler Service
Volkswagen Golf
EGR Cooler Service
Volkswagen Amarok
EGR Cooler Service

M

Mitsubishi

4 models

Mitsubishi Triton
EGR Cooler Service
Mitsubishi ASX
EGR Cooler Service
Mitsubishi Pajero
EGR Cooler Service
Mitsubishi Outlander
EGR Cooler Service

N

Nissan

4 models

Nissan Patrol
EGR Cooler Service
Nissan Navara
EGR Cooler Service
Nissan Dualis
EGR Cooler Service
Nissan Qashqai
EGR Cooler Service

H

Holden

2 models

Holden Colorado
EGR Cooler Service
Holden Astra
EGR Cooler Service

I

Isuzu

2 models

Isuzu Dmax
EGR Cooler Service
Isuzu NP300
EGR Cooler Service

J

Jeep

2 models

Jeep Wrangler
EGR Cooler Service
Jeep Compass
EGR Cooler Service

F

Ford

2 models

Ford Territory
EGR Cooler Service
Ford Ranger
EGR Cooler Service

L

Land Rover

2 models

Land Rover Defender
EGR Cooler Service
Land Rover Sport
EGR Cooler Service

R

Renault

1 model

Renault Master
EGR Cooler Service

Common EGR Cooler Problems

💧
Coolant Leaks

Coolant mixing with exhaust gases

🔥
Overheating

Engine running hotter than normal

💨
White Smoke

Excessive white exhaust smoke

📈
Fuel Consumption

Increased fuel usage

Expert EGR Cooler Services

Our certified technicians use genuine parts and provide warranty on all EGR cooler replacements. Get your vehicle back to optimal performance.

EGR Cooler Replacement FAQs

Quick answers about symptoms, drivability, cost factors, and replacement process in Canberra.

What are the signs of a failing EGR cooler?
+
Common signs include coolant loss with no obvious external leak, white exhaust smoke/steam (coolant burning),
engine overheating, rough idle, reduced power/limp mode, and a check engine light related to EGR flow or temperature.
Some vehicles may also show DPF-related warnings if EGR flow becomes incorrect.

Can I keep driving with an EGR cooler problem?
+
It depends on the fault, but driving is not recommended if you suspect a coolant leak or overheating.
A leaking EGR cooler can allow coolant into the intake/exhaust path and may lead to overheating or engine damage.
If the temperature rises or coolant level drops quickly, stop driving and arrange an inspection.

Is an EGR cooler the same as an EGR valve?
+
No. The EGR valve controls the flow of exhaust gas, while the EGR cooler reduces the gas temperature
before it re-enters the intake. Some vehicles fail at the valve, others at the cooler, and sometimes both are affected by carbon build-up.
Diagnosis helps confirm which component is at fault.

What affects the cost of EGR cooler replacement?
+
Cost depends on the vehicle make/model, engine layout and access time, whether the cooler is integrated with additional pipework or a bypass valve,
and if related parts (EGR valve, gaskets, sensors, hoses) also need replacement. Coolant refill/bleeding and intake/EGR passage cleaning can also affect
labour time.

Do you need to replace gaskets and refill coolant during the job?
+
Yes. EGR cooler replacement typically involves new gaskets/seals to prevent exhaust or coolant leaks. The cooling system is usually drained at least partially,
then refilled with the correct coolant and bled properly to remove air. After installation, we clear fault codes and road test to confirm correct temperatures
and drivability.